Prevent Machine Malfunction: How To Avoid Grinding Oil Degradation
Posted on: 9 July 2018
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If you run a metal grinding operation, you depend on your machines. Malfunctions can lead to work stoppage, which can destroy your company – even if the machines are only down for a few hours. To avoid costly work stoppages, you need to make sure that everything is working properly, which includes the grinding oils. You might not realize this, but the grinding oils are essential to the care and operation of your machinery. Here are several methods you can employ to avoid problems associated with industrial grinding oil issues.
Ensure Inclusion of Protective Oil Additives
When you depend on your grinding oil, you need to make sure it's protected against degradation. One way to do that is to ensure adequate inclusion of protective additives. These additives protect the quality of your grinding oil, by preventing acid attacks, and keeping the oil clean during operation. Not only does this extend the life of your grinding oil, it also extends the life of your machinery.
Protect Against Self-Generated Contamination
While your machines are in operation, dirt, grime, and metal shavings are being released into the oil. Over time, those particles will destroy your oil, which will destroy your machinery. To avoid that, you need to protect against the damage caused by self-generated contamination. One way to do that is through proper filtration. First, you need to make sure that all your machinery is equipped with the right oil filtration devices. Second, you need to replace those filters before they become clogged. Finally, you need to replace the grinding oil following manufacturer's recommended servicing schedules.
Avoid Oxidation Degradation
When it comes to protecting the integrity of your grinding oil, you need to take special precautions when operating under extreme heat conditions. One of the problems with operating under extreme heat conditions is that it can lead to oxidation degradation. This is particularly true when the turbines are shut down before the oil has a chance to cool down properly. To avoid oxidation degradation, be sure to give your oil time to cool down before you shut down the turbines, especially after operating at extreme temperatures for prolonged periods of time.
Keep Water Out of the Oil Containment Unit
When you're operating machinery, it's important to remember that water is the natural enemy to grinding oil. Even a small amount of moisture can contaminate the oil and lead to rapid degradation. To avoid that risk, always ensure that the gaskets and seals on your machines are in good condition. It's also important to inspect your grinding oil for signs of water contamination. If your grinding oil appears milky, you need to change it immediately and inspect for leaks.