Learning About Basic Manufacturing

Posted on: 3 January 2022

Packaging plays a critical role in the long-term viability and safety of any product. More and more manufacturers are opting to use plastic packaging materials in an effort to reduce costs.

Although there are many plastics to choose from, LDPE sheets that have been transformed into a film remain a popular choice.

Learn more about the benefits LDPE film offers as a packaging material to determine if your manufacturing facility should switch to LDPE sheets for your packaging needs in the future.

1. Good Shrink Potential

Any manufacturer who wants plastic packaging to be wrapped tightly around their product must take the shrink potential of a plastic into consideration before choosing a packaging material.

Film that is made from LDPE sheets has excellent shrink potential. This is due, in part, to the fact that LDPE has a low melting point. LDPE film is also durable and thick, which allows it to maintain its integrity during the heat shrinking process.

Making the switch to an LDPE film will give you access to a packaging material with good shrink potential in both the machine (length) and transverse (width) directions of the film.

2. Reduced Packaging Material Waste

LDPE film makes it possible for manufacturers to package and bundle a wide range of products. Heat is applied to the LDPE film during the shrinking process. This heat causes the film to shrink until it is cast to the exact dimensions of the product it contains.

The maximum shrink potential offered by LDPE film ensures that all packaging fits snugly around any product. The snug fit reduces the amount of material required to package each individual product.

Reducing the amount of packaging waste associated with your products will save your manufacturing company money over time and help reduce the volume of garbage that ends up in landfills on a regular basis.

3. Reduced Shipping Costs

Modern manufacturers ship the products they create to retailers and distributors throughout the country. The materials that are used to package your products can have a direct impact on the amount of money you pay in shipping costs over time.

Because LDPE film has such excellent shrink potential, using this plastic product to package your items can reduce their overall size and weight. You can also increase your average pallet density by packaging products with LDPE film.

The snug fit created when LDPE film is heated allows you to minimize product size and increase the total number of products you can fit onto any given pallet. Each of these benefits will result in a reduction in your total shipping costs in the future.

4. Customized Blends

The flexible structure of LDPE sheets allows this plastic to be blended with other chemicals, plastics, or films to enhance certain characteristics and properties.

Additives can be introduced as LDPE sheets are being fabricated into film rolls. These additives provide unique qualities like the ability to resist fogging, a glossy sheen, or maximum print adherence.

Manufacturers use these additives to create specialized LDPE film that will enhance the overall aesthetic presentation of their product.

The addition of certain chemicals can also improve the versatility of LDPE film packaging. Depending on the chemical used, LDPE film can become transparent, opaque, or randomly textured.

Your marketing team will have a greater level of flexibility when it comes to packaging design when you opt to use LDPE film as your primary packaging material.

If you are looking for a simple way to enhance the quality and security of your products, utilizing LDPE film to package your products could provide a viable solution. LDPE film can help you reduce costs while improving the overall aesthetic and shelf life of your products.